As the demand picks up across the sectors, the cement industry is battling with a cost wave in the recent past. The higher commodity prices, rising input cost and shortage of raw materials are impacting the overall cement sector, amid this CARE Ratings highlights the issues and solutions in the sector. 

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For the month ending September 2021, key cost constituents, which are pet coke, international coal and diesel, are up 20, 111, and 21 per cent, respectively from the March 2021 levels, says the report.  

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Besides power, the sectors such as metal, fertilizers, textile, chemical and cement have also faced a scarcity of coal. However, the supply of coal had been lately stopped to other sectors except for power amid electricity outage issue amid lower production of coal. 

On the other hand, the cement companies also incur high transport and logistics cost in both manufacturing as well as distribution process. Procurement and inward movement of raw materials like coal, transportation of clinker, distribution of cement to the markets entail high logistics cost. 

The sector shall also benefit from the pent-up demand due to the halt of all new projects during the Covid era. CARE Ratings expects the overall cement production to reach the pre-covid levels by registering a robust mid-term growth in FY22 over a low base of FY21. 

Triggers and things to watch out for

Demand: Higher government spending on infrastructure and low-cost housing and a favourable-base effect as well as the government’s focus on the upcoming elections would spur demand of cement in coming years. 

Capacity utilisation: Utilisation to rise again in the medium term from FY21 levels on the back of improving demand outlook but as new planned capacities of around 100-110 million tonnes gets commissioned over FY22– FY25E, it is likely to affect utilisation levels to some extent. 

Realisations: The cement prices are expected to largely remain sustained at higher levels, driven by demand drivers, increased consolidation in the industry and the higher input costs which would necessitate passing on of the elevated costs to some extent. 

Costs: As the costs head northwards, the higher input costs and freight costs are likely to affect the margins of cement players but healthy realisations on the back of strong demand likely to limit margin contraction.